Job Description

Roles & Responsibilities

Greetings from Manpower Resources India Pvt ltd !

We have been mandated by a large global conglomerate for the below mentioned position .

Position: Shift Incharge / AM / DM - Mechanical- Steel Melting Shop

Qualification: Diploma / B Tech -Mechanical

Experience: 8+ Years

Place of Posting - Saudi Arabia

Job Purpose

To ensure reliable and efficient operation of mechanical equipment in the Steel Melting Shop by executing preventive, predictive, and breakdown maintenance activities in EAF, LRF, RMHS, and Ferro Alloy Transfer/Handling Systems. The role is responsible for equipment availability, hydraulic systems, lubrication management, SAP-based maintenance planning, and continuous improvement initiatives.

Key Responsibilities

Mechanical Maintenance

• Execute preventive, predictive, condition-based, and breakdown maintenance activities in SMS.
• Ensure maximum equipment availability and minimum downtime of EAF, LRF, RMHS, and auxiliary systems.
• Monitor critical equipment performance and initiate corrective actions.
• Lead maintenance activities during planned shutdowns and annual overhauls.
• Analyze recurring equipment failures and implement corrective and preventive actions.

EAF & LRF Maintenance

• Maintain EAF equipment including:
• Electrode arms and mast systems
• Roof lifting mechanisms
• Furnace tilting systems
• Hydraulic power packs
• Water-cooled panels
• Oxygen and carbon injection systems
• Maintain LRF equipment including:
• Ladle car systems
• Alloy addition systems
• Hydraulic systems
• Fume extraction equipment
• Ladle turret and associated mechanisms

RMHS (Raw Material Handling System)

• Maintenance of:
• Conveyors
• Vibrating feeders
• Screens
• Crushers
• Hoppers and bins
• Transfer towers
• Dust extraction systems
• Ensure smooth raw material flow to the furnace area.

Hydraulics & Pneumatics

• Troubleshoot hydraulic circuits and systems.
• Maintain hydraulic cylinders, pumps, valves, accumulators, and hydraulic power packs.
• Monitor hydraulic oil quality and contamination levels.
• Ensure proper functioning of pneumatic systems used in SMS operations.

Lubrication Management

• Develop and implement lubrication schedules.
• Monitor lubricant consumption and optimize lubrication practices.
• Conduct oil analysis and condition monitoring.
• Ensure compliance with lubrication standards for critical equipment.

SAP Maintenance Management

• Create and close maintenance notifications and work orders in SAP.
• Plan preventive maintenance schedules through SAP PM.
• Track spare parts consumption and maintenance history.
• Raise Purchase Requisitions (PR) and coordinate with stores and procurement teams.
• Prepare maintenance reports and KPI dashboards.

Reliability & Continuous Improvement

• Conduct Root Cause Analysis (RCA) for major breakdowns.
• Implement reliability improvement initiatives.
• Monitor maintenance KPIs such as MTBF, MTTR, and equipment availability.
• Participate in TPM, Kaizen, and cost optimization projects.

Safety & Compliance

• Ensure compliance with plant safety standards and statutory regulations.
• Implement LOTO procedures during maintenance activities.
• Conduct safety audits and risk assessments.
• Promote a zero-accident work culture.

Team Management

• Lead and supervise shift maintenance teams.
• Allocate manpower and monitor execution of maintenance activities.
• Develop technicians and junior engineers through training and coaching.
• Coordinate with production, electrical, and instrumentation teams.

Desired Candidate Profile

Qualification: Diploma / B Tech -Mechanical

Experience: 8+ Years